Decor painting & coating

Decor painting & coating

Basic sector-specifically preconfigured processes

Order acquisition processes

  • handling of enquiries
  • cost calculation with variants
  • pricing in accordance with target contribution margins
  • quotation administration
  • customer / service orders
  • call management

Materials management / logistics

  • procurement
  • batch / reel administration
  • administration of storage facilities
  • bar code material flow
  • labels / batch identification flags

Planning processes

  • materials / capacity planning
  • intercompany business
  • production planning
  • optimization of order sequencing
  • multistage manufacturing

Production / checkback

  • acquisition of production data
  • acquisition of machine data
  • electronic job folder
  • production batches
  • reel administration

Optional modules

  • finished goods warehouse
  • transport planning
  • invoicing of goods
  • invoicing of services
  • complaint management

Finance and controlling

  • fixed asset accounting
  • cost-center accounting
  • projected and actual cost calculation
  • periodic performance statistics
  • profit and loss statement
  • management reporting

Quality management

  • inspection planning
  • inspection assignments (goods-in, in-process and final inspection)
  • inspection certificates
  • evaluations & analyses

Optional modules

  • personnel management
  • access control / time and motion
  • maintenance
developing décors, creating décor variants in the laboratory, printing and finishing décor papers, always with the same constant quality but in customer-specified widths, whether they’re finish foils or papers impregnated with synthetic resin – our tried and tested solutions help you to achieve this

Specific processes and solution components


  • ink recipes
  • ink mixing systems
  • high-rise rack storage facility
  • cylinder store
  • packaging line with weighing platform

Service processes

  • planning, implementation and accounting of product and laboratory development projects
  • scrapping processes
  • prototype management
  • manufacture / maintenance of laboratory and production cylinders for gravure printing
  • recipe process

Costs, yields, milestones

  • print specification
  • generation of end and / or interim products with their print specification, colors, coatings and printing formes
  • version control of print images

Manufacturing aids

  • printing formes, impression rollers, anilox rollers, blocking presses
  • evidence of utilization
  • wear-and-tear checks
  • handling of replacement tools

Procurement of décor paper

  • block reservation
  • deadline for allocation of widths
  • connection to supplier’s warehouse
  • selection and allocation according to batch-specific / reel-specific paper properties
  • administration of reel stubs and rest rolls
  • automated calls and optimization of loading space
  • automated provision
  • consumption statistics and warehouse optimization

Cost calculation / product structures

  • performance catalog for all processes and machines with complications, interference factors and factors that may lead to reduced output
  • generation of one-stage and multistage product structures for print, finish foils and papers impregnated with synthetic resins
  • customer-specific preproduction of semi-finished goods with division of final processing
  • variant configuration
  • calculation of freight and storage costs and services
  • calculation of optimum batches
  • determination of critical
    run sizes for alternative manufacturing routes

SKU cockpit

  • automated generation of variants, print images,
  • gray component replacement and gravure cylinders
  • administration of identical or similar cylinders

SKU cockpit

  • evidence of batch utilization
  • batch retracing
  • reel utilization / tracing